AggriVision – Accurate Aggregation for End-to-End Pharmaceutical Traceability

In serialized pharmaceutical packaging, unit-level serialization alone is not enough. To achieve full traceability across the supply chain, serialized units must be correctly linked to their parent packaging levels. AggriVision is an advanced aggregation system designed to create reliable parent–child relationships between units, bundles, cases, and pallets.

Built for regulated manufacturing environments, AggriVision ensures that only verified and compliant serials are aggregated—eliminating mix-ups, duplicates, and data inconsistencies before products leave the packaging line.

What Is AggriVision?

AggriVision is a serialization aggregation machine that links serialized units into parent containers while validating every child serial against the active production batch.

It supports both:

• Online aggregation directly after unit serialization
• Offline aggregation for rework, late aggregation, or manual case handling

This flexibility allows manufacturers to maintain traceability even in complex production scenarios.

Aggregation Designed for Pharmaceutical Packaging Lines

AggriVision is optimized for pharmaceutical environments where:

• Blister packs are serialized at unit level
• Units are packed into cartons, bundles, or cases
• Strict batch and expiry controls apply

During aggregation, AggriVision validates each child code to ensure it:

• Is already verified and commissioned
• Belongs to the correct batch and expiry
• Is not duplicated or reused

Any non-conforming serial is immediately rejected.

Vision-Based Validation at Aggregation Stage

Aggregation errors are costly and difficult to correct downstream. AggriVision uses machine vision inspection to:

• Scan serialized units and layers
• Decode and validate 2D codes
• Detect foreign or wrong-batch serials
• Block unverified or blacklisted IDs

This ensures that only valid serialization data enters the parent hierarchy.

Online and Offline Aggregation Modes

AggriVision supports real-world production needs through two operating modes:

• Online Mode
• Continuous aggregation immediately after unit serialization, box-by-box, at line speed.
• Offline Mode
• Operator-assisted aggregation where open cases are scanned under a top-mounted camera—ideal for rework, late aggregation, or manual packing operations.

Both modes maintain the same validation and audit standards.

Integration with Central Serialization Control

AggriVision operates under the supervision of a central serialization and MES layer, which:

• Supplies active orders and batches
• Defines valid serial pools
• Receives aggregation events and images

This ensures aggregation data remains consistent, governed, and traceable across all lines.

Audit-Ready Aggregation Records

AggriVision creates a complete digital record for each aggregation event, including:

• Parent–child relationships
• Image evidence and scan results
• Exception and reject reasons
• Batch-level aggregation reports

These records support audits, recalls, and regulatory inspections.

Business Benefits of AggriVision

• Zero mix-up confidence
• Accurate parent–child traceability
• Reduced aggregation errors
• Lower scrap and rework costs
• Flexible handling of rework and late aggregation
• Full compliance with serialization regulations

Industries Using AggriVision

AggriVision is widely used in:

• Pharmaceutical manufacturing
• Biotech packaging facilities
• Medical devices and diagnostics
• Nutraceutical and regulated consumer goods

Any operation requiring secure and validated aggregation.

Why Choose AggriVision by Ejabi for Reliable Applications?

Ejabi designed AggriVision as part of a complete serialization ecosystem, integrating:

• Vision-based aggregation
• Centralized MES-level control
• Track & Trace architectures
• Regulatory-ready data handling

The result is a scalable, compliant, and future-proof aggregation solution.

Strengthen Traceability Beyond the Unit Level

Accurate aggregation is essential for effective recalls, compliance, and supply chain transparency. AggriVision ensures every serialized unit is correctly linked—building trust from the production line to the final destination.

Ejabi for Reliable Applications supports the deployment of AggriVision as part of an end-to-end Industry 4.0 serialization strategy.