LineVision – One Platform for Serialization and Aggregation on the Production Line

Modern pharmaceutical packaging lines demand speed, accuracy, and compliance—without complexity. Managing separate systems for serialization and aggregation often introduces integration risks, data gaps, and operational inefficiencies. LineVision addresses this challenge by combining unit-level serialization and parent–child aggregation into a single, coherent platform operating directly on the production line.

Designed for Industry 4.0 environments, LineVision delivers end-to-end serialization execution while maintaining full traceability, audit readiness, and high throughput.

What Is LineVision?

LineVision is an integrated serialization platform that combines:

• Unit serialization (generate → print → verify)
• Aggregation (unit to bundle, case, and optional pallet)

All within one coordinated system, eliminating the need to stitch multiple machines or software layers together.

Built for High-Speed Pharmaceutical Packaging

LineVision is engineered to operate on high-speed pharmaceutical lines, including:

• Blister packaging lines
• Cartoning and case packing operations

The system performs unit print and verification at 300–400 units per minute, while ensuring smooth downstream aggregation without bottlenecks.

Inline Serialization with Vision Verification

At the unit level, LineVision:

• Receives approved serial pools from a central system
• Prints GS1 DataMatrix and human-readable data
• Uses inline machine vision to verify:
• Code readability and grading
• Correct data content (LOT, EXP, GTIN, Serial)
• Print quality at line speed

Non-compliant units are automatically rejected, ensuring serialization integrity at the source.

Integrated Aggregation – Online and Offline

LineVision supports real-world packaging scenarios through flexible aggregation modes:

• Online aggregation
• Continuous parent–child linking immediately after unit serialization.
• Offline aggregation
• Operator-assisted rework or late aggregation using layer scanning inside open cases.

Both modes apply the same strict validation rules to prevent duplicates, wrong-batch serials, or unverified units.

Centralized Orchestration and Control

LineVision operates under MES-level serialization control, where:

• Orders, batches, and serial pools are centrally defined
• Exact serial quantities are dispatched to the line
• Execution data and images are collected in real time

This ensures consistency across shifts, lines, and sites.

Audit-Ready Data and Compliance

Every serialization and aggregation event within LineVision is fully recorded, including:

• Image evidence per unit and parent
• Event history and exception logs
• Batch-level reports in PDF/CSV formats
• Electronic audit trails aligned with regulated environments

This provides confidence during audits and regulatory inspections.

Operational Benefits of LineVision

• One platform instead of multiple disconnected systems
• Reduced integration complexity
• Fewer mix-ups and data inconsistencies
• Lower scrap and rework
• Faster changeovers and higher line availability
• Scalable path to pallet aggregation and shipping

Industries Using LineVision

LineVision is ideal for:

• Pharmaceutical and biotech manufacturers
• Medical device packaging
• Nutraceutical and regulated consumer products
• Contract packagers and CMOs

Any operation requiring high-speed, compliant serialization and aggregation.

Why Choose LineVision by Ejabi for Reliable Applications?

Ejabi designed LineVision as part of a complete serialization ecosystem, integrating:

• Machine vision inspection
• MES-level orchestration
• Track & Trace architectures
• Regulatory-ready data handling

The result is a robust, scalable, and future-proof line serialization solution.

Simplify Serialization Without Compromising Control

By unifying serialization and aggregation in one platform, LineVision simplifies operations while strengthening traceability and compliance.

Ejabi for Reliable Applications supports the deployment of LineVision as a core component of Industry 4.0 serialization strategies.