Serialization Systems – The Backbone of Track & Trace in Smart Manufacturing

In regulated and high-value manufacturing environments, serialization systems are no longer optional. They are a foundational requirement for product traceability, regulatory compliance, and supply chain integrity.

Modern Serialization Systems, when designed for Industry 4.0, go far beyond printing codes. They integrate MES-level orchestration, inline vision inspection, aggregation, and regulatory reporting into a single, governed ecosystem.

Ejabi for Reliable Applications delivers complete serialization systems that connect packaging lines, shop floor operations, and national authorities into one seamless track & trace architecture.

What Is a Serialization System?

A serialization system assigns a unique identity to every saleable unit and tracks that identity across all production and distribution stages.

A complete serialization system typically covers:

• Serial number generation
• Inline printing and verification
• Parent–child aggregation
• Batch and unit genealogy
• Shipment reporting to authorities

Each event is recorded, verified, and stored as part of a compliant digital history.

Serialization in Industry 4.0

In Industry 4.0, serialization systems are:

• Real-time
• Vision-verified
• Integrated with MES and automation
• Data-driven and audit-ready

Serialization becomes part of production execution, not a downstream afterthought.

Core Building Blocks of a Modern Serialization System

Unit-Level Serialization & Verification

Each unit is serialized, printed, and verified inline using machine vision, ensuring data accuracy at the source.

Aggregation (Parent–Child Relationships)

Units are linked to bundles, cases, and pallets, creating a hierarchical product genealogy that supports downstream logistics and recalls.

Central Orchestration (MES-Level Control)

Orders, batches, serial pools, recipes, and destinations are controlled centrally, ensuring consistency across all lines.

Regulatory & Authority Connectivity

Shipment and aggregation events are transformed into EPCIS-compliant messages and transmitted to national repositories.

Why Serialization Must Be Vision-Verified

Serialization without verification introduces risk.

Modern serialization systems rely on inline vision inspection to:

• Decode and grade codes (ISO/IEC 15415)
• Verify OCR/OCV human-readable data
• Reject duplicates, unreadable, or wrong-batch codes
• Capture image evidence for audits

This ensures serialization integrity at line speed.

Serialization Systems and MES Integration

When connected to MES, serialization systems enable:

• Batch-controlled serial issuance
• Real-time line execution
• Unit-level traceability
• Performance and yield analysis
• Audit-ready electronic records

Serialization becomes a controlled production process, not a standalone machine function.

Business Benefits of Serialization Systems

• Full unit-level traceability
• Faster, targeted recalls
• Strong regulatory compliance
• Reduced mix-ups and rework
• Increased supply chain transparency
• Higher customer and regulator confidence

Industries That Depend on Serialization

Serialization systems are critical in:

• Pharmaceuticals & Biotech
• Medical Devices & Diagnostics
• Nutraceuticals
• Cosmetics & Personal Care
• High-value CPG & Electronics
• Contract Manufacturers & 3PL

Why Choose Ejabi Serialization Systems?

Ejabi delivers serialization as a complete ecosystem, combining:

• Line-level serialization & aggregation machines
• Vision inspection and verification
• MES-level orchestration
• Regulatory & authority gateways

Our approach ensures serialization is accurate, scalable, and future-proof.

Building a Serialization-Ready Smart Factory

A modern serialization system is not just about compliance—it is about control, visibility, and confidence.

Ejabi for Reliable Applications helps manufacturers design and deploy serialization systems aligned with Industry 4.0, MES, and global regulatory requirements.