Track Vision – Reliable Unit-Level Serialization at Production Speed

In pharmaceutical manufacturing, serialization accuracy is critical. A single unreadable or duplicated code can lead to compliance failures, rejected shipments, or costly recalls. Track Vision is a high-speed unit-level serialization system designed to generate, print, and verify serial numbers inline—directly on the production line.

Built for regulated pharmaceutical environments, Track Vision operates under the orchestration of a central serialization platform, ensuring that every serialized unit is accurate, verified, and audit-ready from the moment it is produced.

What Is Track Vision?

Track Vision is a line-level serialization machine that performs three critical functions in one continuous flow:

1. Generate – Receives approved serial numbers from a central system
2. Print – Applies codes directly onto packaging materials
3. Verify – Uses machine vision to inspect and confirm code accuracy

This inline approach ensures serialization integrity without slowing production.

Designed for Pharmaceutical Production Lines

Track Vision is engineered to meet the demands of pharmaceutical packaging lines, including:

• Blister packaging
• Cartoning lines
• High-speed unit handling

The system operates at 300–400 units per minute, maintaining inspection accuracy even at maximum throughput.

Inline Vision Verification at the Source

Serialization errors are most effectively prevented at the source. Track Vision uses inline vision inspection to:

• Decode 2D DataMatrix codes
• Verify print quality and readability
• Perform OCR/OCV on human-readable data (LOT, EXP, GTIN, Serial)
• Automatically reject non-compliant units

Each inspection event is recorded, creating a complete quality and compliance record.

Centralized Control Through MES-Level Orchestration

Track Vision does not operate in isolation. Orders, batches, and serial pools are issued by a central serialization and MES layer, ensuring:

• Exact serial count per order
• Controlled batch execution
• Prevention of duplicate or unauthorized serial usage

This centralized control eliminates manual errors and ensures full traceability.

Reducing Scrap and Rework

Immediate verification and rejection at line speed enables:

• Early detection of printing or data issues
• Automatic reprint or rework workflows
• Reduced scrap rates
• Stable and predictable line performance

Serialization becomes a controlled process rather than a risk point.

Compliance and Audit Readiness

Track Vision supports regulated manufacturing by providing:

• Image evidence for each verified unit
• Complete batch and event logs
• Electronic reports in PDF/CSV formats
• Traceability aligned with pharmaceutical regulations

This ensures confidence during audits and regulatory inspections.

Business Benefits of Track Vision

• Accurate unit-level serialization
• High-speed operation without quality compromise
• Reduced serialization errors
• Lower scrap and rework
• Full audit readiness
• Seamless integration into Track & Trace architectures

Industries Using Track Vision

Track Vision is ideal for:

• Pharmaceutical manufacturers
• Biotech packaging facilities
• Medical device manufacturers
• Nutraceutical production

Any environment requiring reliable, compliant unit-level serialization.

Why Choose Track Vision by Ejabi for Reliable Applications?

Ejabi designed Track Vision to operate as part of a complete serialization ecosystem, integrating:

• Machine vision inspection
• MES-level orchestration
• Aggregation and regulatory reporting systems

The result is a robust, scalable, and future-ready serialization solution.

Building a Compliant Serialization Line

A successful serialization strategy starts at the unit level. Track Vision ensures that every product leaving the line carries a verified, compliant, and traceable identity.

Ejabi for Reliable Applications supports the design, deployment, and optimization of Track Vision as part of a complete Industry 4.0 serialization architecture.